PRECAUTION TO BE TAKEN WHILE INSTALLING ESTIC MU & AU SYSTEMS

PRECAUTION TO BE TAKEN WHILE INSTALLING ESTIC MU & AU SYSTEMS

estic mu & au system
During the installation of Estic Fixtured controllers & tools some Precautions should be mandatory to take, otherwise, it may damage the whole system. So now we talk about some handling as well as some installation precautions.
HANDLING PRECAUTIONS

·           Keep controller & tool away from wet environment and also away from the corrosive environment otherwise it may cause system failure.
·           Use controller & tool incorrect combinations like using a specified controller with a specified tool only (who are compatible with each other) otherwise the system can be damaged.
·           Keep cables in safe locations, avoid it from damage otherwise this may result in electric shock.
·           Always connect both the controllers (AU & MU) to the ground, and otherwise electric shock may occur.
          Keep away from the controller units & motor when they power On. Also after power off, give them sufficient time to cool down

INSTALLATION PRECAUTIONS

·            Do not use the tool on higher torque from what the system has designed. Use on over-torque may cause tool damage. Always use the tool on 80% power from the mentioned torque
·            Do not use the controllers without blocking the air intake, also prevent the system from foreign particles.
                     ·            Always mount the controller in the right direction & in the right place, a 10mm gap                            between all the controllers is mandatory. Wrong mounting of tool & controller may                            cause failure. 

installation precaution


·            Install the tool with sufficient support or with a powerful mounting who take care of the fastening jerk of the tool , if tool not mounted properly then it may cause noise, vibration & reduction in accuracy also occurs in an accident .

installation precaution

·            To keep safe the controller & a tool from fire, make sure that the whole system is installed in nonflammable an environment like away from welding robots, etc.
·            Make sure that if you install a multi-spindle system so proper gap in tool units is mandatory, it should be minimum 1 mm, there should not be any interference in tool units otherwise system failure may occur.
·            Make sure that there should not be any electrical noise where you are installing the system like there should not be any working robot or big servo drives. If yes, then install all the filters with the system like estic recommended clamp filter, noise filter & zero phase reactor with both MU & AU.
·            Make sure that if you are using the AU model above from AU50R-10 then always use “three-phase 220V AC” power with them. Never confused with the Three-phase & Single Phase 220VAC, both are different. Single-phase only needed with AU50R-10. So use a transformer with the above models.
·            Do proper routing of all the cables of a system like Power cable, transducer cable, motor cable & resolver cable. There is always a chance in automatic machines that transducer or motor cables become damaged because of improper & unprofessional routing. It may result to change the whole unit like the whole transducer of the tool because they are directly attached to the transducer.
installation precaution

installation precaution

installation precaution

·            Do not press the buttons of the controller unnecessarily.·            Do not lock the controller, there should always a fan or some exhaust space in the control panel for the exit of heating.
·            Make sure to check the wiring diagram, like mentioned voltage & current of both MU & AU for connected it to external sources with control connector or EX connector.
·            Do not disturb the setting of DIP switches when it is not mandatory. Make sure that all the DIP switches are in its default location before starting the controller in both MU & AU.
·            Do not give the excess load on the tool evil.      

installation precaution

installation precaution
  
                   

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